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The Core of Precision: Our in-house laboratory is equipped with high-end testing instruments to ensure every batch of rubber meets the strictest technical specifications.
From Raw Material to Final Part: We monitor the entire vulcanization and mechanical lifecycle of our elastomers.
1. MATERIAL SCIENCE & VULCANIZATION TESTING
Ensuring the perfect "cure" for every micro-diaphragm:
🔬 MOVING DIE RHEOMETER (MDR): * Function: Analyzes the Vulcanization (Lưu hóa) characteristics of rubber compounds.
Purpose: Ensures consistent elasticity, curing speed, and torque stability across all production batches.
🧪 TENSILE & ELONGATION TESTER: * Function: Measures Tensile Strength (8 MPa) and Elongation at Break (349%).
Purpose: Guarantees the micro-parts can withstand high-pressure cycling without tearing.
2. DIMENSIONAL PRECISION & METROLOGY
Where we validate the 0.02 mm threshold:
🖥️ COMPUTERIZED ULTRA-THIN THICKNESS TESTER: * Technology: High-sensitivity sensors connected to dedicated software.
Focus: Specifically designed for measuring 0.2 mm membranes where traditional contact pressure could cause errors.
🎥 AUTOMATED VMS (VIDEO MEASURING SYSTEM): * Technology: 2.5D Non-contact optical measurement.
Focus: Validating complex geometries and mold-run accuracy against CAD files.
📏 PRECISION DIAL GAUGES (MICRON-LEVEL): * Function: Hand-held digital indicators for rapid, high-accuracy thickness spot-checks.
Focus: Supporting our 100% Final Inspection protocol on the production line.
3. PHYSICAL PROPERTIES VALIDATION
🛡️ DIGITAL SHORE A HARDNESS TESTER: * Standard: ASTM D2240.
Application: Precise verification of 30-70 Shore A hardness across different materials (Silicone, EPDM, NBR).
⚖️ SPECIFIC GRAVITY & DENSITY SCALES: * Application: Ensuring material compound consistency to avoid micro-porosity in ultra-thin walls.
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